MadejPak designed and implemented a dedicated packaging line for Skawa S.A. — a Polish wafer and confectionery manufacturer. The solution handles a delicate product at up to 320 units per minute, with automatic take-off directly from the production line.
Starting situation
At very high wafer production volumes, the previous approach with high manual labour had become a significant bottleneck. It generated high operational costs, quality issues and stoppages. The customer needed a high-throughput, dedicated packaging line.
Challenge
Handling a delicate product at throughputs of up to 320 pcs/min. Designing a custom carton matched to the product. Automatic take-off of products directly from the production line. Full integration with the modernised infrastructure.
Project scope
Analysis of production and packaging process
Development of the automation concept
Design and manufacture of the dedicated packaging line
Delivery of an automatic take-off system from the production line
Integration with the customer's modernised infrastructure
Commissioning and testing
Implementation results
Packaging throughput of up to 320 pcs/min
Stable and repeatable process operation
Significant reduction of manual labour
Improved quality and reduction of production stoppages
Technologies & solutions
Dedicated packaging line (MadejPak in-house design)
Automatic take-off system from the production line
Custom carton matched to the product
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