MadejPak Machines
A machine designed for your product and line layout — not an adaptation of a ready-made template.
We build devices where every detail was a decision: from dimensions to drive selection and the interface to line control. No compromises arising from catalogue limitations — own construction means full adaptation to the process.
Devices built for real production processes
MadejPak machines are created with specific production and packaging applications in mind. They include product transport devices, feeding systems, packaging solutions, actuator modules for robots and special constructions designed to individual customer requirements.
Our solutions can work as standalone workstations or as part of a larger, integrated technological line.
9
types of own machines
100%
projects realised in Poland
25+
years in the packaging machinery market
FAT
technical acceptance before delivery
Main machine & equipment groups
We offer both devices with repeatable applications and special machines designed from scratch for a specific product and process.
Feeding & separation systems
Pallet destackers — automatic pallet magazine
An automatic pallet magazine that takes a full stack and separates pallets one by one onto the outfeed conveyor. It replaces manual pallet handling — the operator reloads the stack once every few dozen cycles instead of handling every pallet individually.
- Supplying palletising stations with empty pallets
- Separating pallets from a stack without operator involvement
- Pallet buffer at the packaging line infeed
- End-of-line automation in plants with high pallet turnover
- Eliminates manual pallet handling and the injuries that come with it
- Continuous palletiser supply without interrupting the cycle
- Built around the customer’s pallet type and dimensions
- Handles pooled pallets of varying quality
Lug chain feeders
A lug conveyor that enforces a fixed gap between products and passes them on in a set rhythm. It works on its own — timing product infeed ahead of a packaging machine or a manual station — or as part of a robotic cell.
- Timing product infeed ahead of a packaging machine
- Transporting individual items at constant intervals
- Feeding manual packing and inspection stations
- Optionally: supplying pick-and-place and robotic applications
- Repeatable product position and spacing at the outfeed
- Steady line rhythm and fewer stoppages from jams
- Lug pitch and geometry matched to the specific product
- Works standalone — robotics is an option, not a requirement
Product transport systems
Belt conveyors
Belt conveyors built for a specific section of the line — with food-grade belting and an aluminium profile frame. Length, width and working height follow the actual factory layout rather than a catalogue.
- Inter-operational transport between workstations
- Product take-off from the packaging machine outfeed
- Feeding subsequent line stages and inspection stations
- Incline and decline sections between line levels
- Dimensions and routing matched to the real factory layout
- Hygienic design, suitable for washdown
- Adjustable working height to match existing machines
- Straightforward later extension and reconfiguration
Pallet & roller conveyors
Roller conveyors for moving pallets, collective packs and cartons — with guides and stops that hold the load in a repeatable position. They run powered or by gravity.
- Pallet transport between palletising and the wrapper
- Pallet and collective pack buffer at the end of the line
- Transferring cartons between workstations
- Forklift pallet pick-up zones
- Construction rated for the load of a full pallet
- Load positioning by stops ahead of the next operation
- Powered or gravity operation, depending on the section
- Buffer sections that cut downtime waiting on forklift handling
Curved conveyors
Modular chain conveyors that guide product through a curve wherever the line has to change direction. They let transport run around existing machines and structural columns.
- Changing transport direction in a tight factory layout
- Joining line sections set at an angle to each other
- Routing product around existing workstations
- Working around structural columns and walkways
- Makes use of available floor space without rebuilding the hall
- Smooth product guidance through the curve, without jams
- Radius and angle matched to the specific line layout
- Fewer transfer points where product tips over
Product magazines & buffers
Multi-lane systems that accumulate a product reserve between line stages. The buffer absorbs throughput differences and lets one stage stop briefly without stopping the whole line.
- Evening out throughput differences between machines
- Product reserve during short technological stops
- Accumulating product ahead of collective packaging
- Decoupling line stages that run at different rhythms
- Fewer full-line stoppages when a single stage halts
- Steady supply to the packaging machine
- Buffer capacity sized to the rhythm of the specific production
- Higher real throughput without replacing machines
Special machines
Forming & special workstations
Devices for performing specific packaging forming or closing operations, designed to process requirements. Used where repeatability, precision and integration with further production stages are required.
- Technological operations related to packaging forming
- Closing or preparing elements for the next process
- Special workstations in packaging lines
- Unusual processes with no off-the-shelf equivalent
- Adapted to the specific product and process
- Repeatability of operations and reduction of rejects
- Works as a standalone module or line element
- Designed from scratch around customer requirements
Breadstick counting & packaging machine
A specialised solution for automatic counting and packaging of breadsticks in a defined quantity. Combines quantitative dosing, control and product handover to the next packaging stage.
- Food products requiring a defined number of pieces per pack
- Processes requiring quantitative dosing control
- Lines focused on repeatability and reduction of manual work
- Light products where weighing alone is insufficient
- Repeatable and precise product counting
- Automation of the quantitative packaging process
- Reduction of errors and production losses
- Fewer overfills driven by safety margins
Scope of competence
What we manufacture ourselves and what we integrate with partners
Regardless of the source — we design, commission and service everything. One contact, one responsibility.
Own production
We design and manufacture in our own facility — full control over geometry, materials and integration with the line.
- Belt and roller conveyors built to line dimensions
- Destacklers and lug chain feeders
- Robotic grippers adapted to the product
- Special machines and non-standard workstations
- Upgrades and expansions of existing installations
- Forming machines and technological modules
Integrated from partners
We select, supply and integrate machines from trusted partners — as elements of a complete system, not separate purchases.
- Flowpack and VFFS packaging machines (GSP, Concetti)
- Multihead weighers and dosing systems
- Pallet wrappers and palletisers
- Industrial robots and cobots from industry leaders
- Vision systems and control automation
- Bagging machines and BigBag stations
In both cases we are responsible for commissioning, integration with the line and service — regardless of the machine manufacturer.
Machines as part of larger packaging lines
MadejPak devices enter production lines as synchronised elements — not random add-ons. We design them with integration in mind: entry, exit, signals, speed — everything adapted to the technological flow.
Thanks to integration experience we are able to adapt a machine not only to the product, but also to the entire technological process — connecting our devices with partner machines and the customer's existing automation.
- Mechanical and electrical integration with existing line
- Adaptation to machines from different manufacturers
- Synchronisation with robots and automation systems
- Upgrades and modernisation of existing installations
Why MadejPak
Own production means the ability to fully adapt the device to the process — without compromises arising from catalogue limitations.
Designed for the process
Devices are created based on real production requirements — not ready-made templates. Every machine is adapted to the product, throughput and line layout.
Integration experience
Every machine can be prepared as part of a larger technological system — synchronised with robots, conveyors and automation systems.
Custom solutions
We carry out projects for non-standard products, geometries and process requirements — from grippers to complete special workstations.
Service & installation development
We offer warranty and post-warranty service, modifications for new products and further expansion of deployed solutions.
Selected realisations
Selected projects carried out by MadejPak — from individual workstations to integrated systems.
Destackler for feeding packaging units
Automation of individual packaging separation in a packaging line
Lug chain feeder
Timing and transport of products to a packaging machine
Robotic gripper
Pick-and-place application for a cobot
Counting and packaging workstation
Automatic counting and packaging of breadsticks
Transport system in collective line
Integration of conveyors between packaging machines and palletiser
Detailed realisations available in the case studies section.
Go to realisationsHow we work together
From the first enquiry to service — one partner responsible for the whole, with no passing of responsibility between suppliers.
Enquiry
You describe the product, throughput and line layout. The more detail, the faster and sharper our response.
Process analysis
Together we pin down the requirements, bottlenecks and how the unit ties into your existing line.
Design & quote
We prepare a machine concept matched to your product, along with a quotation for the complete solution.
Build
We build the machine in-house — full control over the design, materials and quality.
FAT acceptance
Factory acceptance testing with your product before the machine is shipped to your plant.
Deployment & service
Installation, commissioning in the line, plus warranty and post-warranty service with further expansion.
Looking for a specific machine or special solution?
We prepare both individual devices and complete solutions integrated with the production line. Describe the process, product and requirements.