Case Studies
Packaging automation, robotics, and production line integration deployments for Polish and European manufacturers. Every project tailored to a real process, environment, and client scale.
25+
years of experience
15+
client industries
FAT
technical acceptance before each delivery
Industry
Project type
Implementation of a fully automatic concrete mould lubrication station with a KUKA robot. Elimination of manual labour, reduction of material waste, improvement of workplace safety.
Two independent fertiliser packaging lines with KUKA robotic palletising for a fertiliser manufacturer from the Azoty Group. Handling of 25 kg and 0.5 kg formats in a dusty production environment.
Over a decade of partnership and successive automation stages. MadejPak automated popcorn tray packaging, finished product packaging and the coating process — supporting multiple-fold growth in production scale.
Dedicated wafer packaging line with automatic take-off from the production line. Up to 320 units per minute, a custom carton matched to the product, and significant reduction of manual labour at high scale.
Complete elimination of manual labour in cheese packaging under conditions of high humidity and low temperature. An environment particularly demanding for both people and equipment.
Dedicated packaging and palletising automation for a manufacturer of paper bags for retail chains. Nearly 50% reduction in material consumption, increased throughput and long-term collaboration.
A single automation system handles the oven, slicer and wafer packaging. Improvement of process hygiene, elimination of manual labour, long-term collaboration and successive line modernisations.
Dedicated cartoners and packaging robotics for a European cleaning product manufacturer. Significant reduction of manual labour, full repeatability and integration with the existing line.
A proprietary concept integrating cutting and packaging of textile products in a single system. Handling a difficult product in a confined floor space. Significant reduction in operational costs.
Delivery, integration and commissioning of a pasta tray packaging system. Implemented without disrupting ongoing production, with full integration into the production line.
Automatic take-off of products from the customer's line and infeed into the flow wrap machine. Elimination of manual tray feeding — increased throughput and improved process safety.
Packaging of delicate aluminium barbecue trays using flow wrap technology. Key challenge: maintaining product integrity for an easily bent and deformed item.
Phase 1: palletising line with 2 KUKA robots for cat litter packages — synchronised with the customer's system. Phase 2: delivery and integration of 2 Essegi F1000 Synchro packaging machines.
Dedicated column manipulator with a custom MadejPak gripper for safe retrieval of welding wire spools. Elimination of hazardous manual labour, product reorientation without damage.
Mobile cobot palletising station for an ice cream and ready-meal manufacturer. A cobot working alongside the operator, easy to relocate in a confined floor space.
Three-stage automation for a snack manufacturer: a vertical machine with multihead scales for popcorn, a GSP 65 Evo PB flow wrap for crisps, and a vertical machine with a custom tube for pretzels.
Automatic line for collecting candle inserts, reorienting, grouping and packaging in a GSP machine. Dedicated tippers for each product format, protection against damage.
Automation of bakery product packaging with an alcohol mist system — significantly extended shelf life enabled entry into the airline catering market. Delivery of a heat-shrink film carton wrapping machine.
A robotic palletising system for construction mortar bags — a KUKA robot with a conveyor system. Elimination of manual palletising in a heavy, dusty working environment.
Vertical packaging machine with dual vibratory scales for frozen products. Special solutions protecting even very delicate products — such as raspberries — from damage. Wide range of frozen products.
Essegi vertical packaging machine with a dual gravimetric and volumetric dosing system — for packaging aggregate: sand, expanded clay and decorative stones. Reliable operation in a heavily dusty environment.
Four automation phases for a grill, charcoal and firelighter manufacturer: a complete disposable grill line from scratch, 2 charcoal bag machines with palletising, a vertical machine for a non-standard paper package, and a firelighter packaging line.
Automatic collection of candle inserts from the customer's line, grouping and feeding to a GSP 50 horizontal packaging machine. Complete MadejPak line integrated with the manufacturer's process.
Specialist GSP 65 Evo BB flow wrap machine for packaging a challenging plastic product. Belt scraper to maintain cleanliness, euro hanger packaging option, barrier packaging, label printer.
Essegi vertical packaging machine for automatic weighing and packaging of grain, seeds and bird feed. Handling a wide range of bulk products.
Automatic system for collecting and feeding wafers in plastic and cardboard moulds to a GAP 45 flow wrap machine with a double film reel. Integration with existing customer equipment in a confined space.
Thermoforming machine forming bear-shaped blisters, precise chocolate and supplement dosing (±0.5°C), cutting and flow wrap packaging on a GSP 55 with a long-dwell sealing system in barrier packaging.
Delivery and commissioning of an Essegi F1000 vertical packaging machine for fertiliser packaging for a chemical manufacturer.
Two horizontal packaging machines with infeed for packaging sękacz cakes in a modified atmosphere with alcohol. Packaging dedicated for petrol station distribution.
Two expansion phases: 4 vertical machines for eco-pea coal (14–15 bags/min each), then 4 further machines with custom upgrades for coal and pellet — larger film reels for longer production runs.
Complete line from product hopper through vertical conveying, Essegi vertical machine, weight controller, turntable and KUKA robot palletising — through to pallet feeding to the wrapper in a single integrated system.
From semi-automation to a full collective line: F700 machine for small packages in water-soluble film, then F1200 for collective packaging and a semi-automatic machine for bags with manual loading.
Essegi vertical machine for packaging calcium chloride — a corrosive product in a hot and humid environment. Entire line manufactured to anti-corrosion standard with weight controller and belt scale.
Horizontal packaging machine for electrical fittings (sockets, switches, extension leads) in film with a euro hanger. Manual product infeed, label printer marking.
Horizontal packaging machine for electrical fittings with euro hanger. Automatic belt product infeed and label printer marking — a higher degree of automation than comparable customers.
