MadejPak designed a proprietary solution integrating cutting and packaging of kitchen cloths in a single automation system for European manufacturer York. The implementation eliminated manual labour, reduced costs and significantly increased packaging speed.
Starting situation
A fragmented, largely manual packaging process with no integration between cutting and packaging equipment. Poor ergonomics, insufficient throughput and high labour costs.
Challenge
Handling a difficult product (cloth bundles) — precise division and positioning. Integration with existing production in a very confined floor space. Full automation without disrupting the existing process.
Project scope
Analysis of cutting and packaging process
Development of the integration concept for both stages in a single system
Design and manufacture of the dedicated automation solution
Integration with the existing production line
Commissioning and production testing
Implementation results
Significant reduction in operational costs
Increased packaging speed
High process repeatability
Improved quality and aesthetics of packaging
Reduction of manual labour and streamlined internal logistics
Technologies & solutions
Integrated cutting and packaging system (MadejPak proprietary design)
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